Motorized Linear Stage, 500 mm Travel, Stepper Motor, Rotary Encoder, M6

Finite element method (FEM) was used to optimize the structural design of the IMS Series stage aluminum body allowing for extreme stiffness and minimizing bi-metal bending without compromising weight. The rigid body design reduces deflection under load allowing for the highest performance possible in an aluminum stage design. FEM optimized ILS stages are also available which offer shorter travel ranges, lower load capacities, and smaller moving platforms.

For less demanding applications, a stepper motor can be a more economical solution than a DC motor. A stepper motor operates using the basic principle of magnetic attraction and repulsion, converting digital pulses into mechanical shaft rotation. To improve the resolution and smoothness of motion, these stages feature micro-stepping, a method of electronically dividing a full-step of motion into a high number of partial steps.

Stepper motors are often run open-loop, with position attained by the number of commanded steps and micro-steps. This works reliably when used within their specified torque and speed range; however, the motion of a stepper motor becomes unpredictable outside their specified range. To avoid screw/motor coupling errors, position measurements of these stages are read on a 4000 cts/rev. rotary encoder located directly on the screw.

The recirculating ball bearing slides provide excellent payload capabilities and longer life with accurate linear trajectory. It mitigates the issue of ball cage migration, which is typically found on linear ball bearings or crossed roller bearings.

These motorized linear stages include a preloaded, backlash-free, precision ground ball screw, which provides smooth, rapid motion with short step and settling time. The screw profile is designed to reduce heating effects, extending the life of the stage.