In some cases, ballast can be added to the bottom of the table to lower the total payload CG. The ballast must be supported by through inserts to avoid delaminating the bottom table skin. The easiest way to increase isolator spacing is to specify a wider table. Outriggers both increase isolator spacing and lower the CG, but take up lab space without increasing usable table area. Leg pockets lower the CG. They are very effective in thicker tables.
Stability of marginally stable tables can be improved by moving the isolators closer to the table edges. The standard isolator location is six inches in from the table edges. The isolator top plates are eight inches in diameter, so the isolators can be moved two inches further outward. If this is done, the isolator bodies will extend one inch beyond the table edge. In addition, it is necessary to drill and tap new isolator clamp holes to secure the isolators in place for earthquake safety.
Another way to improve stability of narrow systems is to slave the isolators on the long side of the table together. In the standard plumbing configuration, the isolators at one end of the table are slaved together. As the table rolls, these isolators simply trade air back and forth and do not provide a righting moment. In a four isolator standard system only two isolators contribute to roll stability. By slaving the isolators on the long side together, all of the isolators contribute to making the system more roll stable. The downside of this approach is that the system may be more difficult to level due to the greater spacing of the slave legs and longitudinal stability will be reduced.
Static instability can be masked by using a very efficient leveling system to prevent large amplitude rolling. In this case, the table will oscillate with very low amplitude within the leveling valve dead band. Isolation at low frequencies is severely impacted.
Active isolation systems which use a pneumatic isolator to support the payload weight are subject to many of the same static stability limitations as standard pneumatic systems. Soft steel spring supported systems may be less susceptible to static instability if the spring is significantly stiffer than a pneumatic isolator. Stability of active isolation systems which incorporate a relatively stiff elastomeric spring, such as the Elite™ 3, is generally far superior to that of pneumatic systems. This makes Elite type systems more suitable for high CG and changing load applications.
Static stability problems are most common in 2 ft and thicker table systems. For example, the CG of a 2 ft thick table is 12 in. above the table bottom and about 15 in. above the isolator diaphragms. The isolator spacing of a 4 ft wide table is 36 in. The acceptable CG height is then about 18 in. Even a light customer load may raise the system CG high enough to make the system statically unstable. Each table system with a width-to-thickness ratio less than about 2.5 should be checked for stability.
The leveling valves are the controllers in a pneumatic positioning servo system and control table height. The valves feedback table height by inletting or exhausting air to or from the isolators as required to maintain the desired height. If the air is inlet or exhausted too fast, the system will oscillate.
The easiest cure for dynamic instability is to reduce the airflow. Adjust the supply air pressure until it is about two to ten psi higher than is necessary to float the system. Set the needle valves per the isolator manual. If the system still oscillates, reduce the air pressure and close the needle valves incrementally until the oscillation stops.
There is interaction between static and dynamic instability. Systems that are marginally stable statically will be the most difficult to stabilize dynamically.
An ever increasing number of OEM applications demand faster releveling and settling times and better leveling accuracy for isolation systems used with automated precision inspection systems. For these applications, special valves with higher airflow and special isolators with higher damping are used. Simply changing the leveling valves will not improve releveling times or improve stability.
Newport’s standard isolators are designed with damping suitable for a wide range of applications. For special applications, custom damping can be installed in all Newport isolators. Higher damping adversely affects isolation but permits higher airflow and reduced leveling and settling times. Each application is different and experimentation may be required to achieve the best results.
Leveling accuracy is largely independent of system stability issues. Precision leveling valves must be selected based on both the leveling accuracy and the releveling and settling time requirements.
- Is the system statically stable?
- Is the air pressure correct?
- Are the needle valves adjusted correctly?
- How does the system respond to changing or moving customer loads?
Pneumatic isolation systems are suitable for most applications with invariant loads. Care in specifying and designing the isolation systems will ensure stable operation. However, there are an increasing number of applications that are at the limits of pneumatic system performance and require careful engineering if they are to perform to customer expectations. In the future, active isolation systems will meet requirements that are more stringent