Highlights
The Spectra-Physics Mosaic™ Q-switched DPSS laser pulls together all the pieces by uniting an array of proprietary technologies and solutions into an innovative new platform to address market pressure for greater efficiency and lower cost.
|
Model |
Wavelength |
Peak Power |
Average Power |
Pulse Width |
Repetition Rate (nominal) |
Mosaic 532-11
DPSS Laser |
532 nm |
~11 kW at 50 kHz
~22 kW at 30 kHz |
>10 W at 30 kHz
>11 W at 50 kHz W |
<15 ns |
30 kHz |
Outstanding Performance
With shorter pulse widths, Mosaic Q-switched lasers have higher peak powers resulting in cleaner laser scribing and less thermal damage to your parts. Mosaic lasers also have excellent near- and far-field beam pointing stability and superior pulse-to-pulse stability translates to more consistent lasr processing results and higher yields. The integrated E-Pulse™ feature allows users to tailor the overall pulse energy to the specific job on hand.
Simple, Elegant Design
The Mosaic Q-switched laser is smaller than competitive DPSS lasers of similar power. The Mosaic laser's It's in the Box™ design integrates the laser and power supply into a single enclosure, ensuring simple integration into any machine tool. With its intuitive GUI, comprehensive data log, automated command set and superior design, the Mosaic laser is nearly maintenance free.
The Mosaic Q-switched laser’s outstanding performance and reliable design makes it the laser of choice for micromachining applications in a 24/7 manufacturing environment. Mosaic key features include:
- Compact and All-in-One Design – which combines laser head and power supply into a single package that is simple to integrate into machine tools and is ideal for use on a gantry system.
- EternAlign™ Optics – our rugged I-beam laser housing and EternAlign™ optics eliminate potential damage and optical misalignment resulting from vibration and shipping
- User Friendly – clear, logical command structure and easy graphical user interface make the Mosaic quick and easy to integrate
- Data Logging – keeps a log of key performance parameters over time and provide a powerful service feature and product reliability tool
- E-Pulse™ – programmable pulse energy to match the laser output to your application’s exact requirements
- Sacrificial Output Window – field replaceable to protect the laser against airborne particulates generated by laser during ablation
Proven Application
Spectra-Physics Q-Switched DPPS lasers have been designed for micromachining applications in a 24/7 manufacturing environment. Founded in 1961, Spectra-Physics has shipped thousands of lasers into the key industrial markets where 24/7 system operation and the demand for system uptime makes product reliability a key element in laser selection.
- Microelectronics: processing and repair of semiconductors, flat panel displays, PCBs, LEDs, electronic packages, storage media, etc.
- Solar: scribing, drilling, doping, marking, dicing etc. of photovoltaic cells and modules
Reliable by Design
Spectra-Physics industrial lasers have a number of unique design features that significantly increase the both laser life and uptime. Our diodes typically last twice the industry average. The lasers’ modular design isolates known wear components and key failure mechanisms into small components (such as diodes, fibers, output window, shutters, and harmonic modules) that are easy to change in the field without costly tool realignment. This lowers service inventory holding costs while shortening Mean Time to Repair (MTTR).
Our proprietary optical alignment system (EternAlign™) and rugged laser housing virtually eliminate alignment failures that can occur with vibration and shock during shipping. The sealed laser resonator and unique filtration system (ALPS) significantly extends the life of the laser by keeping the air inside the laser clean, dry, and free of volatile organic compounds from out-gassing.
And finally our automatic data logging software monitors all key laser performance parameters over the life of the laser, providing a powerful service feature and product reliability tool.
Quality and Reliability Processes
Our quality and reliability efforts lead the industry, including:
• ISO 9001 Quality Management System
• Supplier Consolidation & Partnerships
• Customer & Product Focused Reliability Improvement Plans
• Continuous Improvement Process
• Failure Analysis & Corrective Actions
• Quality Issue Escalation
• Metrology
• Customer Audits
• Laser Cavity Contamination Reduction |
• Compliance Certification
• Product Life Cycle Control
• Design FMEA methodology
• On Time Delivery
• New Product Qualification & Reliability Testing
• Return Material Management
• Thorough Final Testing
• Headroom & Process Control
• QMS Maturity & Maintenance |
Superior Service
Our renowned global service and support organization is comprised of a staff of friendly, experienced, and responsive laser experts. We offer a wide range of available service products including:
• Spare parts
• System repair
• System refurbishment
• Extended warranties
• Training |
With our commitment to quality and reliability, Spectra-Physics Q-switched DPSS lasers offer the best in industrial reliability—higher uptime, lower mean time to repair (MTTR), and lower cost of ownership.
